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Ford Transit Custom Plug-In Hybrid electric van - latest PHEV news including price, trim levels, engine details and driving range

  • UK’s bestselling van becomes petrol-electric plug-in hybrid
  • Production debut at CV show 2019, including official pricing info 
  • 300-mile driving range thanks to 1.0-litre turbo petrol plus batteries

The Ford Transit Custom PHEV petrol-electric plug-in hybrid van made its UK debut in final production form at the CV Show 2019, where Ford also confirmed pricing for the first time.

The van, which will officially be known as the Ford Transit Custom Plug-in Hybrid, will be priced from £39,145 when it goes on sale later in 2019.

There will be three trim levels - Leader, Trend and Limited - and the van will qualify for the government's plug-in vehicle grant, meaning the amount customers pay will be reduced from the list price by around £8,000.

Ford Transit Custom Plug-In Hybrid at the CV Show 2019 - front view, brightly lit

The Transit Custom PHEV is part of Ford's wider plan to launch 40 'electricifed' vehicles by 2022 - including 16 full electric vehicles, and first appeared in production guise at the  2018 IAA Commercial Vehicles show.

We've been following its development since the start, and have all the latest technical details as well as official pictures of the production version, information on how it works, and why it might benefit you.

>> Read the Parkers Vans guide to electric vans

Latest news on the Ford Transit Custom PHEV from the CV Show 2019

As expected, the production version of the PHEV features the same facelifted exterior as the standard Transit Custom, which was updated in early 2018. It also has the newer model's much improved interior, although customised (if you'll pardon the pun) with displays relevant to the hybrid driving experience.

Ford Transit Custom PHEV 2019 production version - front view, plugged in

Ford is still being a little shy about the final technical specification - including the all-important driving range details. At the moment it's back to saying it will exceed 300 miles, with around 30 miles available on battery power alone. We'll know more once its been officially tested ahead of going on sale in 2019.

However, Ford has confirmed that payload will be in excess of 1,000kg (1.0 tonne) and given us the final capacity of the batteries: 14kWh, via a liquid-cooled pack of lithium-ion cells mounted beneath the Transt Custom's load area.

And of course, it has finally confirmed the pricing and trim levels.

Ford Transit Custom Plug-in Hybrid price and trim levels

The Ford Transit Custom is set to cost from £39,145, and will come in a choice of three trim levels:

  • Leader - from £39,145
  • Trend - from £40,595
  • Limited - from £42,950

Sadly, there's no Sport version - at least, not yet. Leader is not a standard trim name for the Transit Custom, so Ford is clearly hoping this using this for the entry-level models will attract people and businesses looking to present a progressive, forward-thinking image.

The government plug-in vehicle grant is worth up to 20% of the asking price up to a maximum discount of £8,000 - so you can expect to see this saving on almost every version.

Will there be a Ford Tourneo Plug-in Hybrid?

Ford has confirmed that there will indeed be a passenger carrying version of the PHEV called the Tourneo Custom Plug-in Hybrid.

Ford Tourneo Custom plug-in hybrid electric van

This news came at the same event that a fully-electric version of the larger Transit model in April 2019.

Pricing for the Tourneo Custom PHEV is still to be confirmed.

>> Ford Transit electric van announced at 2019 Ford Go Further event

Ford Transit Custom PHEV driving modes

Ford announced that the PHEV will have three driving modes at the 2018 IAA show, allowing the driver to control how the electrical energy stored in the batteries is used:

  • EV Auto - default setting that makes the decisions about energy usage for you
  • EV Now - runs on batteries alone until they are empty
  • EV Later - aims to 'maintain' the current level of battery charge so you can use it later

When not running on the batteries the Transit Custom makes use of a 1.0-litre petrol engine - but this only functions as a generator for the electric motor that actually drives the wheels, and never drives the PHEV directly. More details on this below.

How do you charge the Ford Transit Custom PHEV's batteries?

As the name suggests, you plug it in. The charge port is located in the side of the front bumper.

Ford Transit Custom PHEV 2019 production version - rear view, plugged in

Ford says it takes five hour to fully recharge the Transit Custom PHEV on a 240 volt domestic (three-pin) 10 amp power supply, dropping to three hours on a 240 volt 16 amp or 32 amp commercial supply.

Best put the kettle on.

What else is new for the Ford Transit Custom PHEV?

Inside the PHEV there's a power/charge indicator where the rev-counter used to be, and a battery charge status gauge in place of the traditional one for engine temperature.

Ford Transit Custom PHEV 2019 production version - dials

The trip computer has been reprogrammed with hybrid-specific displays, too, and there is dedicated driving range information for the battery alone and as a total with the petrol engine.

FordPass Connect connectivity is built-in, along with the latest Transit Custom safety aids.

Ford Transit Custom Plug-In Hybrid engine and technical details

In a bid to tackle increasing air pollution concerns about diesel engine NOx and particulate emissions, the Ford Transit Custom PHEV uses a 'range-extender' drivetrain with an electric motor powered by the combination of onboard lithium-ion battery pack and a petrol engine.

Ford Transit Custom Plug-in Hybrid (PHEV) - technical details diagram

It was at the 2017 Cenex Low Carbon Vehicle event that Ford first confirmed the petrol engine would be the award-winning 1.0-litre EcoBoost – a tiny three-cylinder turbo petrol with an engine block that's so small it fits within the confines of an A4 piece of paper.

Yes, you read that right: the Transit Custom PHEV has a 1.0-litre petrol engine.

Ford Transit Custom Plug-In Hybrid at the CV Show 2019 - bare chassis showing engine, electric motor and batteries

Exact power and torque outputs haven't been revealed yet. The Ecoboost makes up to 140hp on its own in some Ford car applications, but the range-extender set-up in the Transit Custom means the van will use it in a very different way.

For details of the Transit Custom PHEV's driving range, see below.

So the Transit Custom PHEV is a range-extender hybrid – what does that mean?

This range-extender approach means the Transit Custom hybrid uses the electric motor to drive the wheels at all times.

So while there is a petrol engine, this only ever acts as a generator of additional electricity beyond what's available from the batteries, and never actually turns the wheels directly at all.

Ford Transit Custom PHEV 2019 production version - driving

Techically, this is known as a 'series-hybrid' range-extender set-up.

It'll therefore be down to the electric motor alone to provide all of the Transit Custom plug-in hybrid's actual performance. And we're still waiting on infomation about that.

What are the advantages to a plug-in hybrid van?

The plug-in part of the PHEV name means that the batteries can be pre-charged using mains electricity before you set off.

In the Transit Custom, this battery pack will be big enough to deliver up to 31 miles of electric-only – and therefore zero-emission – driving.

However, unlike an all-electric van, such as the Renault Kangoo ZE (below) or Nissan e-NV200, the presence of the petrol engine means operators won't have the same issues with 'range anxiety' – the fear of being stranded if the batteries run out.

Renault Kangoo ZE 33 electric van vs Transit Custom PHEV

If you do run out of charge, the petrol engine takes over to keep the electric motor going, allowing you to keep driving, filling up at regular petrol stations whenever required.

Will the Transit Custom PHEV be suitable for use in zero emissions zones?

Not only is there no need to stop for several hours to recharge, in the Transit Custom PHEV you will also be able to prioritise when you use the batteries.

Use the batteries as much as possible, and running costs should be lower, since electricity is much cheaper per mile than petrol or diesel.

More than this, you will also be able to 'save' the batteries for driving in future ultra-low emissions zones, where access for conventional petrol (and especially diesel) vehicles may be restricted - or even banned altogether.

What's the range of the Transit Custom Plug-In Hybrid?

Also announced for the first time at Cenex 2017 were details of the PHEV's driving range.

With the battery pack alone, Ford is aiming for a claimed zero emissions driving range of 31 miles (50km) – enough, it reckons, to cover the majority of inner-city journeys.

Ford Transit Custom Plug-in Hybrid (PHEV) - driving range

Add the Ecoboost petrol engine into the equation, and the additional electricity this is able to provide should give the Transit Custom hybrid a maximum combined range of around 355 miles between top ups.

That said, part of the reason for the London and Valencia trials is to further refine what's being called the 'sweet spot' between battery and petrol power.

Helping to make the most of every drop of energy, Ford is equipping the Transit Custom PHEV with 'geofencing' technology – which is 'capable of automatically modifying vehicle settings based on each van's current location'.

This should automatically enable the van to not only save battery power for when it's needed, but also engage it automatically in low-emission zones as well.

Will the hybrid system have an impact on the Transit Custom's payload?

One of the problems with electric vehicles is that the technology is heavy – particularly the batteries.

Ford can reduce the number of batteries required by the Custom PHEV because it still uses a petrol engine as well.

Ford Transit Custom Plug-in Hybrid (PHEV) - payload and load volume

As a result, though the production version has been confirmed to have a payload exceeding 1,000kg (it was less than this for the prototypes), the PHEV won't carry as much as an equivalent non-hybrid Transit Custom.

The load volume will be the same, however, as the liquid-cooled lithium-ion battery pack is positioned beneath the rear load floor.

Does the Transit Custom have any plug-in hybrid rivals?

The only PHEV commercial vehicle currently available is the van version of the Mitsubishi Outlander SUV (below), which offers a much smaller load area than a proper mid-size van like the Transit Custom.

Chinese firm Geely also had plans to launch a plug-in hybrid van based on the same technology as the latest London Taxi, under the London Electric Vehicle Company (LEVC) brand. However, it has recently decided to abandon this project in favour of creating fully electric vans.

>> LEVC electric van plans

At the 2018 IAA show, Ford also announced its own in-house rival - the Transit Custom mHEV. This is a mild hybrid system, so doesn't have any electric-only, zero emission range, but does combine diesel and electric power to save fuel.

At the 2019 CV Show, Ford announced that this model would be called the Transit Custom EcoBlue Hybrid - the EcoBlue part referring to the name of the current diesel engine.

>> Ford Transit Custom 2019 engine and range update - full details

When was the Ford Transit Custom PHEV announced?

Ford first broke the news about the Transit Custom PHEV ahead of the 2017 Consumer Electronics Show (CES), which took place in Las Vegas in early January 2017.

The disclosure that London would be leading the trial of the plug-in hybrid van followed swiftly afterwards, alongside confirmation that the project would be supported by Transport for London and a £4.7 million grant from the government-funded Advanced Propulsion Centre.

Ford Transit Custom Plug-in Hybrid (PHEV) - Q&A with Quentin Wilson at CV Show 2017

Initial details of how it would work were subsequently announced during a live Q&A hosted by telly car bloke Quentin WiIlson at the CV Show 2017. This also revealed the first UK business signed up for the trial - though the full list was only made available at Cenex 2017 (see below).

>> Ford at the CV Show 2017

Ford Transit Custom hybrid trials

The first examples of Britain's bestselling van to be equipped with an extension lead hit UK roads in late 2017, as 20 prototypes went into service with a number of companies around London.

Cleaner air for cities? Full details of the 2019 Ford Transit Custom PHEV

Following this, Ford announced in May 2018 that the pre-production test would be extended to Valencia  in Spain, where a partnership with the regional and city governments will explore the potential benefits to air quality the new technology will bring.

Valencia is one of Ford's major manufacturing bases in Europe, so no wonder its keen to fly the high-tech flag there.

What was the point of the London Transit Custom Plug-In Hybrid trial?

The trials in London and elsewhere were designed to test the real-world capabilities of the PHEV technology. The London trial began in autumn 2017.

No fewer than 20 Transit Custom plug-in hybrids were involved, and Ford was able to collect telematics data on the way they were being used.

Ford Transit Custom Plug-in Hybrid (PHEV) - trial details

This data included info on the savings they achieved in fuel consumption and emissions as well as the crucial charging patterns, which will shape the design and engineering of the final production version.

Why was London chosen for the first trial?

According to Ford, 'Commercial vehicles in London make 280,000 journeys on a typical weekday, travelling a total distance of eight million miles. Vans represent 75% of peak freight traffic, with more than 7,000 vehicles per hour driving at peak times in Central London alone'.

The grand idea is that if even a portion of those journeys can be undertaken under electric power, there will be a quantifiable impact on London’s air quality.

Transport for London's director of transport strategy Lilli Matson added: 'Cleaner vans, like those being used in this trial will be vital in helping the freight and fleet sector to reduce emissions and play its part in tackling the capital's air quality crisis.'

Who took part in the London Transit Custom PHEV trial?

Ford confirmed the following fleets have been involved in testing the Transit Custom PHEV; each used a single van, except where stated:

  • Addison Lee (courier division)
  • Autoglass
  • British Gas
  • BSkyB
  • Clancy Plant
  • DPD
  • Heathrow Airport
  • Kier
  • Mears
  • Metropolitan Police (two vehicles)
  • Morrison Utility Services
  • Speedy Services
  • Transport for London (three vehicles)

These are all large fleets, as you can see. But Ford is adamant that the hybrid van will be attractive to owner/operators as well due to the reduced running costs – and its increasingly important green credentials.

Why are electric vans like the Transit Custom hybrid important?

According to London Mayor, Sadiq Khan, ‘The freight sector’s transition to ultra-low emission vehicles is central to cleaning up London’s toxic air.'

Ford Transit Custom Plug-in Hybrid (PHEV) - London trial

He continued: ‘We will find the data from these trials an invaluable resource for the LoCITY programme, which encourages the uptake of low-emission commercial transport.’

Ford promises this plug-in hybrid combination will ‘help reduce operating costs in even the most congested streets’. It will also reduce pollution, as whenever the van is operating on electric power there will be no tailpipe emissions.

On top of which, electric vehicles are much quieter than diesel equivalents, making them more suitable for out-of-hours delivery services, which can in turn reduce congestion during peak periods.

Also read:

>> Ford Transit Custom full review

>> The Parkers guide to electric vans

>> Find a deal on a Ford Transit Custom near you in the Parkers Vans for sale section